Product Details:
Payment & Shipping Terms:
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Color: | Customized | Crane: | 12T To 25T Available For Customer |
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Delivery: | 30days After Deposit Received | After Sale Service: | Engineer Available Any Time |
Quality Gurantee: | 1 Year For Structure | Capacity: | 360T |
High Light: | press pile machine,concrete pile driving |
Hydraulic static pile driver, silent & vibration-free pushing of precast piles
The traditional driving of precast piles still dominates the world, partly supported by the high reliability of both the pile as well as the input method. However,because of regulations and environmental issues the various methods that form the piles in the ground also become more popular. Yet, these methods do not provide the same high quality pile as the precast foundation pile. Pushing instead of driving the high quality precast concrete piles unites the advantages of the piles with those of pushing. Noise is reduced to a minimum and no vibrations are caused. In partucular in urban areas this is favorable.
In Asia this method has been successfully used for over a decade. Machine builder T-works from Changsha, China, has delivered more than 1,000 hydraulic pile pushers. The design of the t-works machines is protected by several patents which strengthens their market leadership.
1. Main machine:
The machines are available in various models. The Maximum pushing force and actually the overall weight of the machine, determines the configuration and dimensions. The total weights range from 60tons to 1200tons.
Each hydraulic pile pusher consists of a large steel base frame that can be stamped by four cylinders on two long beams. Also two smaller intermediate supports are integrated, with which the machine can be stamped independently of the cross beams.
2. The base frame is provided with a cabin from where the machine is being controlled.
A pusjing mechanism in the center of the machine is supplied for the pushing the pile. The pushing mechanism consists of a hydraulic samp to hold the pile and four hydraulic cylinder providing various pushing forces and strokes of approximately 2 meters. The clampcan be set by clamping blocks for several round or square pile dismeters or even piles of a different shape. A generator set drives the electric motors. This generator set of course meets the Euro standards that apply for the machine.
3. Moving mechanism
The long boats comprise a rail construction in which the base frame can move back and forth in the longitudinal direction above the sleepers. This allows the machine to manoeuvre from pile to pile position. Stamped on the two intermediate supports the long boats come free from the ground and the machine can also move in transverse direction. The long boasts relative to the base frame can be shifted in longitudinal direction. By alternately stamping on the short boats and the intermediate supports , the machine can move aside on the project location. Watch a movie of T-works here, that gives more insight into the structure of the machine and the moving.
5. Counterweight
The main machine has quite a weight of its own,but in order to optionally increase the pushing force the machine is made heavier by a flexible number of counterweight. These counterweights have such a form that they are easily and safe placed on the machine. Each model has, of course, a Maximum allowed weight based on the maximum pushing force for which the machine is specified.
6. Assembly and De- mobilization
After shipment, the machine has to be assembled using the instructions and maybe with help of our employees, This takes one or two days, after which a trainning can be given in working with the hydraulic pile pusher. Depenging on the size of the machine, some of the basic elements should be removed for transport.
7. Data Acquisition equipment on board is available for customer which is supplied by Holland partner
Each machine has data registration equipment on board that captures the depth and pushing force of each pile druing pushing. Futhermore it is possible to acquire detailed information about the soil simutaneously with pushing a pile by performing CPTs in front of the pile. This allows a comparison with Cone Penetration tests and the pile plan and delivers per pile a sample of load capacity.
8. Second pushing system for side field
Esspecially for pushing precast foundation piles on the side of working field or close to adjacent structures , a second pushing system on the side of the machine is available which provides 50% of the central pushing system its power. this is a special side mechanism with patent for very close side piling, the distance to the wall is only 550mm.
9. The pushing machine can be composed as required. It is available in 14 different models with capacities from 80 to 1,200 tons. Different sizes and shapes of precast concrete piles can be used.
Technical Parameter For Hydraulic Static Pile Driver | |||||||||
Parameter / Type / Model | ZYC80 | ZYC100 | ZYC120 | ZYC150 | ZYC180 | ZYC240 | ZYC280 | ZYC360 | |
Rated piling pressure(KN) | 800 | 1000 | 1200 | 1500 | 1800 | 2400 | 2800 | 3600 | |
Piling speed(m/min) | Fast | 4.5 | 6.3 | 6.3 | 10.0 | 11.0 | 7.7 | 7.7 | 7.10 |
Low | 2.20 | 3.00 | 3.00 | 3.00 | 2.70 | 1.80 | 1.80 | 1.90 | |
Piling Stroke(m) | 1.60 | 1.60 | 1.60 | 1.60 | 1.90 | 1.90 | 1.90 | 1.90 | |
Pace(m) | Longitudinal | 1.50 | 1.50 | 1.50 | 1.60 | 2.40 | 2.40 | 2.40 | 3.60 |
Horizontal | 0.40 | 0.40 | 0.40 | 0.50 | 0.60 | 0.60 | 0.60 | 0.70 | |
Angle range(°) | 15 | 15 | 15 | 15 | 15 | 15 | 15 | 11 | |
Rise stroke (m) | 1.25 | 1.45 | 1.45 | 1.45 | 1.6 | 1.6 | 1.0 | 1.1 | |
Max square pile(mm) | max | □300 | □350 | □350 | □350 | □500 | □400 | □500 | □500 |
Max cirle pile(mm) | max | Φ300 | Φ350 | Φ350 | Φ350 | Φ500 | Φ500 | Φ600 | ¢600 |
Side piling space(mm) | 300 | 400 | 350 | 350 | 450 | 950 | 900 | 1250 | |
Cirle piling space(mm) | 500 | 800 | 700 | 700 | 900 | 1900 | 1800 | 2500 | |
Lifting weight(t) | 5 | 5 | 8 | 8 | 8 | 12 | 12 | 12 | |
Lifting pile's lengh(m) | 8 | 9 | 12 | 12 | 12 | 14 | 14 | 14 | |
Power(KW) | Piling | 18.5 | 37 | 37 | 37 | 60 | 60 | 60 | 74 |
Lifting | 11 | 11 | 22 | 22 | 22 | 30 | 30 | 30 | |
Main dimension(m) | Lenth of work | 5.40 | 6.70 | 9.10 | 9.10 | 9.90 | 11.30 | 12.00 | 12.70 |
Width of work | 3.90 | 4.20 | 4.70 | 4.70 | 5.50 | 6.30 | 6.10 | 7.10 | |
Transprorting height | 2.00 | 2.70 | 2.90 | 2.90 | 3.00 | 3.00 | 3.10 | 3.15 | |
Total weight(T)≥ | 80 | 100 | 120 | 150 | 180 | 240 | 280 | 360 |
Technical Parameter For Hydraulic Static Pile Driver | ||||||||
Parameter / Type / Model | ZYC460 | ZYC600 | ZYC700 | ZYC800 | ZYC900 | ZYC1000 | ZYC1200 | |
Rated piling pressure(KN) | 4600 | 6000 | 7000 | 8000 | 9000 | 10000 | 12000 | |
Piling speed(m/min) | Fast | 8.50 | 7.00 | 7.00 | 7.20 | 7.20 | 7.20 | 6.00 |
Low | 1.60 | 1.40 | 1.00 | 1.10 | 1.10 | 1.00 | 1.00 | |
Piling Stroke(m) | 1.90 | 1.90 | 1.90 | 1.90 | 1.90 | 1.90 | 1.90 | |
Pace(m) | Longitudinal | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 |
Horizontal | 0.70 | 0.70 | 0.70 | 0.70 | 0.70 | 0.70 | 0.60 | |
Angle range(°) | 11 | 11 | 11 | 11 | 11 | 11 | 11 | |
Rise stroke (m) | 1.1 | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | |
Max square pile(mm) | max | □500 | □650 | □650 | □650 | □650 | □650 | □650 |
Max cirle pile(mm) | max | ¢600 | ¢800 | Φ800 | ¢800 | Φ800 | Φ800 | Φ800 |
Side piling space(mm) | 1250 | 1380 | 1380 | 2800 | 1400 | 1600 | 1600 | |
Cirle piling space(mm) | 2500 | 2800 | 2800 | 2800 | 2800 | 3200 | 3200 | |
Lifting weight(t) | 16 | 16 | 25 | 25 | 25 | 25 | 50 | |
Lifting pile's lengh(m) | 16 | 15 | 17 | 17 | 17 | 17 | 17 | |
Power(KW) | Piling | 111 | 111 | 111 | 141 | 141 | 165 | 165 |
Lifting | 30 | 30 | 37 | 30 | 37 | 37 | 37 | |
Main dimension(m) | Lenth of work | 13.00 | 13.80 | 14.00 | 14.70 | 14.80 | 16 | 16.8 |
Width of work | 7.40 | 8.12 | 8.30 | 8.52 | 8.42 | 8.90 | 9.20 | |
Transprorting height |
3.25 | 3.30 | 3.30 | 3.30 | 3.40 | 3.40 | 3.40 | |
Total weight(T)≥ | 460 | 600 | 700 | 800 | 900 | 1000 | 1200 |
10. After sale service and quality gurantee
1) To train operating,maintenance and construction people for our customers.
6) We guarantee to keep our Main Machine in good repair for 1 year after sale and 6 months for accessories. In the guarantee time, any quality problem caused by manufacturing after confirmation of us shall be repaired for free; Exceed the guarantee time, we can also supply repair services to our products charged for repair cost only.
Contact Person: Ivy
Tel: +8615084873766